Upgrades and Retrofits

Enhance Performance,
Extend Lifespan of your Equipments

In today’s fast-paced and ever-evolving industries, keeping your equipment and systems up to date is crucial.

SMG Upgrades and Retrofits solutions are designed to help you optimize performance, improve efficiency, and ensure the longevity of your tools.
Upgrades and Retrofits

Enhance Performance,
Extend Lifespan of your Equipments

In today’s fast-paced and ever-evolving industries, keeping your equipment and systems up to date is crucial.

SMG Upgrades and Retrofits solutions are designed to help you optimize performance, improve efficiency, and ensure the longevity of your tools.

Why Choose Our Upgrades and Retrofits?

Our solutions aim to upgrade equipment that is 10 to 20+ years old, adapting the existing production chain to meet the critical standards required in today's processes.

Additionally, our upgrades will enable the display of critical values and communications essential for production recipes, which older equipment currently cannot show due to their "blind" nature.

Boost Efficiency: Incorporate the latest technologies and innovations to improve your system’s efficiency and reduce operating costs.

Extend Equipment Life: Retrofit outdated systems to meet current standards and extend their operational life.

Enhance Safety: Ensure compliance with the latest safety regulations and minimize risks with upgraded safety features.

Increase Reliability: Minimize downtime with advanced, reliable components that ensure smooth and uninterrupted operations.

Custom Solutions: Tailored upgrades and retrofits to meet the unique needs of your equipment and operations.
“Enabling technological innovation, transforming every challenge into an opportunity, to shape the future with excellence-driven solutions.” 
Whether it’s through cutting-edge research and development, streamlined in-house processes, or customer-focused strategies, we are committed to delivering solutions that are driven by excellence.
View Slideshow
“Enabling technological innovation, transforming every challenge into an opportunity, to shape the future with excellence-driven solutions.” 
Control System Upgrades:
Upgrades currently available for the following platforms: 
- CENTURA P5000 - P5200 Applied Materials
- ENDURA Applied Materials
- PRODUCER Applied Materials
- CLUSTERLINE OERLIKON 
These upgrades include significant performance improvements, new features for system optimization, and compliance with the latest technical standards.
Fault Detection Interfaces:
Fault detection interfaces are a critical component for monitoring and maintaining systems. These interfaces leverage advanced sensors, diagnostic algorithms, and analytical technologies to identify anomalies and prevent malfunctions. They are designed to provide real-time alerts, facilitate root cause analysis, and improve operational efficiency. With these solutions, downtime can be minimized, ensuring continuous system performance.  
Hardware and Software Updates
Regular updates to hardware and software are essential for maintaining optimal performance, ensuring security, and integrating the latest features. Hardware updates may include faster, more efficient, or durable components, while software updates address bugs, enhance usability, and add new capabilities. Implementing a consistent update strategy helps extend system lifecycle and protect technology investments.
Component Replacements
Component replacement is a necessary practice to maintain system reliability over time. This activity can be scheduled as part of preventive maintenance cycles or performed following failures. High-quality components and adherence to industry standards are crucial to ensuring compatibility and performance. Additionally, a structured approach to replacement management minimizes downtime and operational costs.
System Redesigns
System redesigns offer an opportunity to enhance efficiency, incorporate new technologies, and address the limitations of current configurations. This process involves analyzing present and future requirements, assessing current performance, and designing innovative solutions. A well-executed redesign can result in greater scalability, reduced energy consumption, and improved adaptability to market or regulatory changes.

Why Choose Our Upgrades and Retrofits?

Our solutions aim to upgrade equipment that is 10 to 20+ years old, adapting the existing production chain to meet the critical standards required in today's processes.

Additionally, our upgrades will enable the display of critical values and communications essential for production recipes, which older equipment currently cannot show due to their "blind" nature.

Boost Efficiency: Incorporate the latest technologies and innovations to improve your system’s efficiency and reduce operating costs.

Extend Equipment Life: Retrofit outdated systems to meet current standards and extend their operational life.

Enhance Safety: Ensure compliance with the latest safety regulations and minimize risks with upgraded safety features.

Increase Reliability: Minimize downtime with advanced, reliable components that ensure smooth and uninterrupted operations.

Custom Solutions: Tailored upgrades and retrofits to meet the unique needs of your equipment and operations.
“Enabling technological innovation, transforming every challenge into an opportunity, to shape the future with excellence-driven solutions.” 
Whether it’s through cutting-edge research and development, streamlined in-house processes, or customer-focused strategies, we are committed to delivering solutions that are driven by excellence.
View Slideshow
“Enabling technological innovation, transforming every challenge into an opportunity, to shape the future with excellence-driven solutions.” 
Control System Upgrades:
Upgrades currently available for the following platforms: 
- CENTURA P5000 - P5200 Applied Materials
- ENDURA Applied Materials
- PRODUCER Applied Materials
- CLUSTERLINE OERLIKON 
These upgrades include significant performance improvements, new features for system optimization, and compliance with the latest technical standards.
Fault Detection Interfaces:
Fault detection interfaces are a critical component for monitoring and maintaining systems. These interfaces leverage advanced sensors, diagnostic algorithms, and analytical technologies to identify anomalies and prevent malfunctions. They are designed to provide real-time alerts, facilitate root cause analysis, and improve operational efficiency. With these solutions, downtime can be minimized, ensuring continuous system performance.  
Hardware and Software Updates
Regular updates to hardware and software are essential for maintaining optimal performance, ensuring security, and integrating the latest features. Hardware updates may include faster, more efficient, or durable components, while software updates address bugs, enhance usability, and add new capabilities. Implementing a consistent update strategy helps extend system lifecycle and protect technology investments.
Component Replacements
Component replacement is a necessary practice to maintain system reliability over time. This activity can be scheduled as part of preventive maintenance cycles or performed following failures. High-quality components and adherence to industry standards are crucial to ensuring compatibility and performance. Additionally, a structured approach to replacement management minimizes downtime and operational costs.
System Redesigns
System redesigns offer an opportunity to enhance efficiency, incorporate new technologies, and address the limitations of current configurations. This process involves analyzing present and future requirements, assessing current performance, and designing innovative solutions. A well-executed redesign can result in greater scalability, reduced energy consumption, and improved adaptability to market or regulatory changes.
Upgrades and Retrofits

Control System Upgrades
P5200 LID/WALL CENTURA®

UPGRADE 8 CH - WF CONTROL MONITORS

This device monitors the flow processes about cooling and heating Lid/Wall Centura Amat®.
Fast response times, low latency, installed directly on the equipment, with integrated or custom functions to monitor critical values, available for Centura, Endura and Producer Platform.
Precision
100%
Monitoring
98%
Setting
100%
CWFM 722 S® 8 CH - Water Flow Control Monitor
Upgrades and Retrofits

Control System Upgrades
P5200 LID/WALL CENTURA®

UPGRADE 8 CH - WF CONTROL MONITORS

This device monitors the flow processes about cooling and heating Lid/Wall Centura Amat®.
Fast response times, low latency, installed directly on the equipment, with integrated or custom functions to monitor critical values, available for Centura, Endura and Producer Platform.
Precision
100%
Monitoring
98%
Setting
100%
CWFM 722 S® 8 CH - Water Flow Control Monitor

CENTURA

Will be possible monitor trend of flows in a time span, updated live.

You will be also in able to access the to set point configuration page. (Pic. C)
Default setting it is set to a value in the range of 2.00 l/min ÷ 4.00 I/min, but will be possible touching buttons, lowering or raising the level of 0.10 l/min.
Useful if you want to tighten the flow control to a specific range. 

BENEFITS:

This intelligent device will keep production under control, lowering the probability of generating production errors, raising standards.
Setting page for LID, in bottom, the chart with trend of flows, updated live.

PRODUCER

PWF 016 S is an upgrade device designed to monitor water flow and temperature.
This device stands out for its precision sensors, which combine maximum accuracy with highest long-term stability.

The new PWF 016 S is smart.
It combines high precision flow and temperature measurement technology and an easy way to monitor the operations:
• If chamber is red A, B or C the flow and temperature is in range,
• If chamber is yellow an error is occurred,
• If chamber is blu A, B or C the flow or temperature is out of correct range. (Pic. A)
The instrument is operated intuitively via touch screen. All extended functions are accessible browsing pages.

FEATURES:

• Data logging,
• Trend graph,
• Custom set point,
• 20 sec. of error delay,
• Error speaker/buzzer.
If the value temporarily goes out of range that wall/lid of CWFM 722 S will get a red colors that will indicate this fluctuation, after 20 seconds it will turn yellow, to symbolize a persistent error, so it will be announced by an acoustic error signal.

In this case (Pic. B), a basic HMI dashboard of water flows, can also be used for both lid and wall controls. 
PWF 016 S 1 x 3 CH Water Flow Control Monitor
  • Technical Data
  • Technical Specifications
  • Dimensions
Display 7” TFT with 16.7M colours
Touchscreen Capacitive
Processor iMX6 Solo
(Cortex A9 @ 800MHz & M4 @227MHz)
Memory 8Gbit DDR3 SDRAM and 16GB SD card
Operating °C
 0 to 40°C (32 to 104°F)
Model PWF 016 S WFTM
Flow Range 1 l/min ÷ 16 l/max 100 °  * Customizable
Supply power 100 ÷ 250 Volt - 1A - 50/60 Hz
Analog Sig. Out 1 ÷ 5 Volt Each channel
Alarm Out 1 SPDT Each channel
Process Temp 20 ÷ 90 °C - 68 ÷ 194 °F
Flow Pressure 60 PSI
Base 13/350 Inches/mm
Depth 6/150 Inches/mm
Height 10/260 Inches/mm
* Each technical software specification such as flow range can be configured as required.
FDC: From Signal Output to your Network
FDC Capability: From Signal Output to your Network
The FDC Capability is a feature that allows for the extraction of various signal outputs through its interface. These outputs can then be transferred via cable to the DAD (Data Acquisition Device) for monitoring each value and receiving alerts for values out of the set range.

Additionally, the system ensures immediate alerts for any deviations from the predefined range, providing robust support for proactive decision-making and system management.
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Upgrades to replace drive on systems

EM 9020 Series features: 

• Can emulate all Floppy drives
• 3.5", 5.25" & 8"inch
• Works on all sytems and with all formats
• Easy installation (plug & play)
• 2 years warranty
• Increased M.T.B.F with the use of Ram & Flash

The EM 9020 Series are available in 3.5" with either metalic or plastic casings. It can easily be adapted to any 5.25" or 8" casings depending customer's request. The EM 9020 Series is designed to emulate perfectly any floppy drives and no special software is required.
The quality is guaranteed by our engineers with more than 25 years of experience, which constantly test and monitor the optimal functioning of our parts to guarantee high quality support.
Emulators with SCSI, USB and IDE connections

SCSI To Floppy Emulator

EM 9040 X can be customized to satisfy the needs of our customers and are already pre-configured & tested before delivery. They are ready to be put into production as soon as you receive the product.



EM 9040 X has two interfaces:

A USB memory (using a USB to replace the flash card).

USB2.0 interface connector that replaces the 34pins cable, work with : - DOS format 1.44 MB - DOS format 1.2 MB - DOS format 720KB

We have integrated a digital display in our emulators to assist users in managing disks.
Now, with using only one compact flash, you can store up to 99 disks.
SCSI To Floppy Emulator, USB 2.0 Interface.
FLASH MEMORY

The EM 9040 X, emulator of a floppy disk drives, is using a CompactFlash card to store data. Access time is faster than a floppy disk and failure risk is lower (no mechanical parts)

SCSI - IDE - SATA Double HDD Backup EM 9080 X

SCSI - IDE - SATA Double HDD Backup
Generally, the hard disks save/access data by internal mechanical operation, such as motors and magnetic reader heads that eventually might cause data loss, due to the head and platter consumption or corruption for the long-time accessing.

SMG follows the mirroring RAID 1 disk array technology to develop a series of real-time data backup system. by the Dual hard disk, the data saved on hard disk is real-time backup to the other array member disk, it reduces the risk of system from when single hard disk is damaged and result in data loss.
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